MC4 PV Connector – 1000V DC, 45A, IP67 Solar Connector

The PV-EK03 mc4 pv connector is a 1000V DC solar connector rated up to 45A, with IP67 sealing when mated and a snap-in locking system. Built for 2.5–6 mm² (14–10 AWG) PV cables, it delivers low-resistance, weather-resistant string connections.

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ModelPV-EK03
AvailabilityIn stock
  • CE & TUV certified
  • Worldwide shipping
  • OEM & ODM support

Product Features of MC4 PV Connector

The PV-EK03 mc4 pv connector combines high electrical ratings with a sealed, flame-retardant housing designed for long outdoor service:

  • 1000V DC rating: tested at 6 kV (50 Hz, 1 min) and classified as Safety Class II.
  • Up to 45A: 30A for 2.5 / 4 / 6 mm² cable (14, 12, 10 AWG) and 45A for 4 / 6 mm² cable (12, 10 AWG).
  • IP67 when mated, IP2X unmated: protection against dust and temporary immersion once connected.
  • Low contact resistance: 5 mΩ across the plug connection to limit heat and power loss.
  • Tin-plated copper alloy contacts: brass-based contacts with tin plating for reliable conductivity.
  • PC/PPO insulation, UL 94 V-0: flame-retardant housing material.
  • Snap-in locking system: fast, secure assembly in the field.
  • Wide temperature window: -40°C to +90°C (IEC) with an upper limiting temperature of +105°C.
  • Corrosion tested: salt mist spray test, severity 5, per IEC 60068-2-52.
Tin-plated male pin and female socket contacts (crimp type)
Tin-plated male pin and female socket contacts (crimp type)

Commercial Applications of MC4 PV Connector

The PV-EK03 mc4 pv connector is built for commercial and utility photovoltaic systems that run at up to 1000V DC. Its IP67 sealing, IEC salt-mist testing, and wide temperature range suit rooftop and ground-mounted arrays exposed to sun, rain, dust and coastal air. Installers who standardize on a dc mc4 style plug-and-socket format should confirm mating compatibility with their module and cable brand before mixing connector makes.

Applications & Use Cases

  • Commercial and industrial rooftop solar arrays.
  • Utility-scale and ground-mounted solar farms.
  • Residential rooftop PV systems.
  • PV string cabling between modules and to combiner boxes or inverters.
  • Off-grid and hybrid solar installations.
  • Extension leads and pre-assembled solar cable harnesses.

Technical Specifications of MC4 PV Connector

The table below lists the full electrical, mechanical, and environmental data of the PV-EK03 mc4 pv connector, taken from the manufacturer datasheet.

Parameter Value
Connector system Φ2.5 mm, Φ4 mm, Φ6 mm
Rated voltage 1000V DC
Rated current 30A (2.5 mm², 4 mm², 6 mm²; 14 AWG, 12 AWG, 10 AWG)

45A (4 mm², 6 mm²; 12 AWG, 10 AWG)

Test voltage 6 kV (50 Hz, 1 min)
Ambient temperature range -40°C to +90°C (IEC); -40°C to +194°F (UL)
Upper limiting temperature +105°C (IEC)
Degree of protection, mated IP67
Degree of protection, unmated IP2X
Contact resistance of plug connectors 0.5 mΩ
Safety class II
Contact material Brass / copper alloy, tin plated
Insulation material PC/PPO
Locking system Snap-in
Flame class UL 94 V-0
Salt mist spray test, severity 5 IEC 60068-2-52

Dimensions and Wiring of MC4 PV Connector

The PV-EK03 mc4 pv connector housing has a Ø19 mm body, a body length of 49.5 mm on one half and 51.5 mm on the other, and an M11.8×1.5 cable gland thread. Metal contacts come in 30A (Φ4 mm pin) and 45A crimp versions.

Dimensions and Wiring of MC4 PV Connector
Housing dimensions (mm)

Housing dimensions

Dimension Value
Body diameter Ø19 mm
Body length (two halves) 49.5 mm / 51.5 mm
Thread section length 14.8 mm
Gland nut height 4.7 mm
Seal / washer thickness 1.9 mm
Cable gland thread M11.8×1.5
Metal contact dimensions (mm): 30A pin and 45A crimp contacts
Metal contact dimensions (mm): 30A pin and 45A crimp contacts

Contact dimensions

Contact Size Dimensions (mm)
30A contact Φ4 mm pin Length 32.9 mm; crimp zone 6.8 mm
45A contact (version 1) Length 35.2 mm Drawing widths: 5.2, 4.5, 4.1, 6.1, 2.8, 3.9 mm
45A contact (version 2) Length 32 mm Drawing widths: 5.2, 3.9, 6.1, 3.4 mm

 

Wiring and cable compatibility

Rated current Cable cross-section AWG Connector system (mm)
30A 2.5 mm², 4 mm², 6 mm² 14, 12, 10 AWG Φ2.5 / Φ4 / Φ6
45A 4 mm², 6 mm² 12, 10 AWG Φ4 / Φ6

Always match the contact type to the cable cross-section, use a suitable crimping tool, and lock the snap-in connection fully before energising the string.

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