MC4 1500V PV Connector, IP67, 30A to 80A

The PV-EK05 MC4 1500V connector is an IP67, Class II PV connector for 1500V DC solar strings. It carries 30A to 80A on 2.5 mm² to 16 mm² cables, and its snap-in locking system speeds up secure, tool-light field installation.

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ModelPV-EK05
AvailabilityIn stock
  • CE & TUV certified
  • Worldwide shipping
  • OEM & ODM support

Product Features of MC4 1500V

This MC4 1500V connector is a solar dc connector built for high-voltage PV strings, combining a 1500V DC rating with sealed, flame-retardant housings and low-resistance contacts.

  • 1500V DC rated voltage: tested at 6kV (50Hz, 1 min), suited to high-voltage PV arrays.
  • 30A to 80A current range: five contact sizes (Φ2.5, Φ4, Φ6, Φ10 and Φ16 mm) cover 2.5 mm² to 16 mm² cables.
  • IP67 when mated, IP2X unmated: sealed against dust and temporary immersion once connected.
  • Low contact resistance: 5 mΩ on plug connectors, with tin-plated copper alloy (brass) contacts.
  • Safe, flame-retardant insulation: PC/PPO housing rated UL-94-V0, Safety Class II.
  • Snap-in locking system: fast, secure mating in the field.
  • Wide temperature window: -40°C to +90°C ambient (IEC) with an upper limiting temperature of +105°C.
  • Corrosion resistance: salt mist spray test to IEC 60068-2-52, degree of severity 5.
PV-EK05 tin-plated crimp contacts
PV-EK05 tin-plated crimp contacts

Commercial Applications MC4 1500V

Installers and EPC contractors choose the MC4 1500V PV-EK05 as an mc4 dc connector for projects where higher string voltage reduces cable runs and balance-of-system cost, without giving up IP67 sealing or UL-94-V0 flame performance.

Applications & Use Cases

  • Utility-scale PV plants: 1500V DC string wiring between modules, combiner boxes, and inverters.
  • Commercial and industrial rooftops: module-to-module and string-to-inverter connections on large arrays.
  • Ground-mounted solar farms: outdoor installations exposed to UV, rain, dust, and salt-laden air.
  • Cable assembly and OEM harnesses: pre-terminated PV leads in 2.5 mm², 4 mm², 6 mm², 10 mm² and 16 mm² cable sizes.

Technical Specifications of MC4 1500V

The table below lists the full electrical, mechanical and environmental data for the PV-EK05 MC4 1500V connector.

Parameter Value
Connector system Φ2.5 mm, Φ4 mm, Φ6 mm, Φ10 mm, Φ16 mm
Rated voltage 1500V DC
Test voltage 6kV (50Hz, 1 min)
Ambient temperature range -40°C to +90°C (IEC); -40°C to +194°F (UL)
Upper limiting temperature +105°C (IEC)
Degree of protection, mated IP67
Degree of protection, unmated IP2X
Contact resistance of plug connectors 0.5 mΩ
Safety class II
Contact material Brass / copper alloy, tin plated
Insulation material PC/PPO
Locking system Snap-in
Flame class UL-94-V0
Salt mist spray test, severity 5 IEC 60068-2-52

Rated Current by Cable Size

Rated Current Cable (mm²) Cable (AWG) Contact System
30A 2.5, 4, 6 14, 12, 10 Φ2.5, Φ4, Φ6 mm
45A 4, 6 12, 10 Φ4, Φ6 mm
60A 10 8 Φ10 mm
80A 16 7 Φ16 mm

Dimensions and Wiring of MC4 1500V

The compact body of the MC4 1500V connector keeps the footprint small in crowded combiner boxes and junction areas. All dimensions are in millimetres.

PV-EK05 connector body dimensions
PV-EK05 connector body dimensions (mm)
  • Connector bodies: ≈67 mm and ≈64 mm long, φ19.8 mm.
  • Mated assembly: ≈108 mm overall length.

Contact Dimensions and Wiring

Each current rating uses a matching crimp contact. Select the contact by cable cross-section, then crimp and snap it into the housing.

PV-EK05 crimp contact dimensions for 30A, 45A and 60A (mm)
PV-EK05 crimp contact dimensions for 30A, 45A and 60A (mm)
Rating Cable (mm² / AWG) Contact 1 length Contact 2 length
30A 2.5, 4, 6 / 14, 12, 10 29 mm 36 mm
45A (type 1) 4, 6 / 12, 10 35.2 mm 35.2 mm
45A (type 2) 4, 6 / 12, 10 35.2 mm 32 mm
60A 10 / 8 35.2 mm 32.2 mm

Contact 1 and 2 follow the left and right drawings of each rating in the image above. Width, step and crimp-zone dimensions are shown in the drawing. The 80A (16 mm², 7AWG) contact is listed in the rating data but has no drawing in the datasheet.

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